ZeroAvia’s September flight of a six-seat Piper Malibu M350 utilised a smaller version of the hydrogen fuel cell powertrain it developed for the first HyFlyer project, which was also supported with a grant from the government-industry ATI programme. HyFlyer II is aimed at bringing to market the first hydrogen-electric powertrain suitable for commercial aircraft by 2023. Typically, up to 19-seat aircraft, such as the Cessna 208 Caravan and the Viking Air DHC-6 Twin Otter, are used in regional aviation and cargo transport worldwide. ZeroAvia says it 600kW hydrogen-electric powertrain is platform-agnostic and will have lower operating costs and less air pollution than its jet-fuelled competition.

It is planning to perform initial test flights in 2021 and culminate in a 350-mile demonstration flight. By 2027, it expects to have powerplants in service capable of powering commercial flights of over 500 miles in aircraft with up to 100 seats and by 2030 more than 1,000 miles in aircraft with over 100 seats.

For the HyFlyer II project, ZeroAvia is working again with the European Marine Energy Centre (EMEC) to deliver the green hydrogen fuelling systems required to power the aircraft for flight tests, including through mobile fuelling platforms suited to airport environments. For the first time, it is partnering with Aeristech to utilise the company’s advanced air compressor system as part of the 19-seat powertrain.

The $21.4 million Series A funding was led by Breakthrough Energy Ventures and the Ecosystem Integrity Fund, with follow-on investors Amazon Climate Pledge Fund, Horizons Ventures, Shell Ventures and Summa Equity. Total funding since inception stands at $49.7 million.

“We see tremendous potential for hydrogen to decarbonise transportation, a core focus of our investment strategy,” said Devin Whatley, Managing Partner at the Ecosystem Integrity Fund. “With aviation being such a significant contributor to global greenhouse gas emissions, and also one of the trickiest areas to decarbonise, we believe ZeroAvia offers the only near-term solution to sustainable aviation and has already made significant progress toward achieving this goal.” 

Added Kara Hurst, Amazon’s VP Worldwide Sustainability: “Amazon created The Climate Pledge Fund to support the development of technologies and services that will enable Amazon and other companies to reach the goals of the Paris Agreement ten years early – achieving net zero carbon by 2040. ZeroAvia’s zero-emission aviation powertrain has real potential to help decarbonise the aviation sector, and we hope this investment will further accelerate the pace of innovation to enable zero-emission air transport at scale.”

The £12.3 million grant, which is being matched by funding from the project’s partners, is being made through the Department for Business Energy & Industrial Strategy (BEIS), Innovate UK and ATI.

“Next year, as the UK assumes the Chair of the G7 nations and hosts COP26, we have an exciting opportunity to lead through example on climate change as we power towards net zero with our new ambitious plan to put the UK at the forefront of the green industrial revolution and a green jobs boom,” said Energy Minister, Kwasi Kwarteng.

“ZeroAvia’s HyFlyer II project will bring yet another first for zero-emission flight to British skies, boosting our work through the Jet Zero Council, as well as positioning the country as a leader in green aviation technology and ensuring the UK builds back greener after the pandemic.”

Launched in June, the Jet Zero Council is an initiative between industry and government to focus on delivering net zero emissions commercial flight, whose members include ZeroAvia and British Airways.

IAG’s Hangar 51 accelerator programme works with start-ups and scale-ups from around the world to provide an opportunity to develop and test their products on “real world business challenges,” explains British Airways. On completion of the project, the airline says research and learnings from the process will be shared and the ZeroAvia and Hangar 51 teams will consider how the partnership will progress longer term.

“We are very excited to partner with ZeroAvia and get a glimpse of a zero-emissions future using hydrogen-powered aircraft,” said Louise Evans, British Airways’ Director of External Communications & Sustainability. “During the partnership, as well as assessing the environmental advantages of the technology, we will also be exploring the operational, commercial and customer experience improvements that can be achieved.”

Responded Sergey Kiselev, Head of Europe for ZeroAvia: “Our mission is to accelerate the world’s transition to truly zero emissions flight and we believe hydrogen is the best way to quickly and practically achieve this. Earlier this year, we proved that passengers will soon be able to board an emissions-free, hydrogen-powered aircraft for commercial services. In the years to come, we will scale that technology up to power larger aircraft over longer distances.

“We have found that in addition to improving the sustainability of flight, which is vital, hydrogen-electric technology has the potential to lower operating costs and improve the in-flight passenger experience. We are delighted to be working with British Airways, one of the world’s iconic airlines, and the Hangar 51 programme to explore how hydrogen-electric aircraft can power the fleet of the future. That promising future is closer than ever.”

British Airways CEO Sean Doyle said the airline was committed to achieving net zero carbon emissions by 2050. “In the short term this means improving our operational efficiency and introducing carbon offset and removal projects, while in the medium to longer term we’re investing in the development of sustainable aviation fuel and looking at how we can help accelerate the growth of new technologies, such as zero emissions hydrogen-powered aircraft.”

Four years earlier than planned, BA has now retired the last of its Boeing 747 fleet, to be replaced by more fuel-efficient Boeing 787s and Airbus A350s. It is expecting sustainable aviation fuel supplies from the planned Velocys Altalto waste-to-jet fuel plant, in which it is co-partner with Shell, located in north-east England to start arriving in 2025. Slated to produce around 20 million gallons a year, the airline estimates this would be enough to power more than 1,000 flights from London to New York each year in an A350.

In 2019, parent company IAG became the first airline group worldwide to commit to achieving net zero carbon emissions by 2050 (see article).

IAG CEO Luis Gallego told the Climate Ambition Summit 2020, convened on December 12 by the United Nations, the UK and France ahead of next year’s COP26: “Despite the current crisis, we believe it is absolutely critical that our industry plays its full part in addressing climate change. Our actions show how seriously we are taking the commitment. We will not back down from our ambition and efforts to reduce aviation carbon emissions.”

Following its flight from Cranfield University’s airfield, ZeroAvia is now planning the next and final stage of its six-seat development programme with a 250-mile zero-emission flight out of an airfield in Orkney, Scotland before the end of this year.

The programme in the UK is part-funded through the UK government’s Aerospace Technology Institute, which is supporting the HyFlyer project that aims to decarbonise medium-range small passenger aircraft by demonstrating powertrain technology to replace conventional piston engine in propeller aircraft. As well as Protium, other partners in the project include the European Marine Energy Centre (EMEC) and Intelligent Energy. The latter is optimising its high-power fuel cell technology for application in aviation while EMEC, producers of green hydrogen from renewable energy, is supplying the hydrogen required for flight testing and developing a mobile refuelling platform compatible with the plane.

ZeroAvia has joined the UK’s Jet Zero Council, a government and industry partnership launched by British Prime Minister Boris Johnson this summer to drive net-zero ambitions for the UK aviation and aerospace sector. Along with government ministers, the Council is made up of representatives from the aviation industry, investor groups and an NGO, and will be chaired by the UK’s Transport Secretary and Business Secretary. The full list of Council members has now been published by the government.

The principal aims of the body are to:

• Develop and industrialise zero-emission aviation and aerospace technologies;
• Establish UK production facilities for sustainable aviation fuels (SAF) and commercialising the industry by driving down production costs; and
• Develop a coordinated approach to the policy and regulatory framework needed to deliver net zero aviation by 2050.

“Climate change is one of the greatest challenges faced by modern society, and we know we need to go further and faster if we are to make businesses sustainable long into the future,” said Aviation Minister Robert Courts. “That’s why we’re bringing together government, business and investors to reduce emissions in the aviation sector. Through innovative technologies such as sustainable fuels, hybrid and eventually electric planes, we will build a cleaner, greener and more sustainable future for all.”

Sustainable Aviation (SA), which committed in February to achieving net-zero emissions by 2050, believes a UK SAF industry could add £2.9 billion ($3.7bn) annually to the economy, create 20,000 jobs in SAF production and export services, and deliver savings of 3.6 million tonnes of CO2 a year by 2038. The industry group is calling for £500 million ($640m) in government funding, made up of £429 million in government-backed loan guarantees for the initial first-of-its-kind SAF production facilities, £50 million in grants and development support for new SAF technologies, and £21 million to establish a UK clearing house to enable SAF testing and approval.

The SA-commissioned research undertaken by energy consultancy E4tech showed 14 SAF production facilities could be built in seven industrial clusters situated in Teesside, Humberside, North West England, South Wales, Southampton, St Fergus and Grangemouth, Scotland. Humberside is the intended location for the Altalto waste-to-jet-fuel facility proposed by Velocys and backed by British Airways and Shell, which is expected to be the first in the UK to produce SAF.

“The research shows that it is possible to deliver on the government’s Jet Zero ambition and transform aviation using readily available feedstocks, innovative technology and existing aircraft,” commented Henrik Wareborn, CEO of Velocys. “With Altalto, the Humber could fuel this transformation, cutting carbon and creating jobs in the process. As a key cluster for the development of this new domestic industry, the region has a fantastic opportunity to establish itself as the global hub for fuelling future air travel.”

Added Adam Morton, Chair of Sustainable Aviation: “Sustainable aviation fuels will be essential for the global aviation industry in a net zero world and the UK has a golden opportunity to become a world-leader by commercialising this technology at an early stage.

“There are enormous benefits in terms of jobs and growth across these clusters. By backing SAF in this way, the government can kickstart a green recovery and create high-quality and futureproof jobs for thousands of people. All of this can be delivered at the same time as slashing carbon emissions.”

Speaking at a cross-party parliamentary debate he called to discuss the work of the Jet Zero Council, Andrew Selous MP said: “We should harness our huge strength in aviation technology and engineering to find new solutions to allow us to fly without wrecking the planet.

“We also need to ensure that the United Kingdom is at the forefront of sustainable aviation, so that the high-skilled, high-wage jobs of the future are provided here. We cannot leave this to chance, as has unfortunately happened with other technologies in the past.”

Responded Aviation Minister Robert Courts: “Britain has always led the way on aviation, and we will continue to do so. There is a huge prize in sight: developing the sector that meets the challenges of the future, and we will be front and centre, capturing those first mover advantages.”

Commenting after the debate, Morton said: “The support from a broad range of MPs from right across the political landscape is testament to this crucial issue. It’s so important to see this coalition come together to back early stage sustainable aviation fuel facilities.”

The next meeting of the Jet Zero Council is due to take place at the end of this month, which Sustainable Aviation said would be an opportunity for government and industry to discuss and make progress on accelerating the development of early-stage SAF facilities.

The only environmental group represented on the Council is the Aviation Environment Federation. Its Director, Tim Johnson, said: “Some government support and incentive for sustainable aviation fuel R&D is reasonable, and happens already, but that helps to accelerate bringing a product to market. But once at market, the question is scaling up and getting it into the fleet. The quid pro quo must therefore be that industry accepts it can’t rely on voluntary approaches and market forces, which hasn’t really worked to date for SAF because it doesn’t create certainty for investors – and that governments must regulate and introduce effective carbon pricing that ensures uptake.”

Photo: ZeroAvia’s Piper M-class retrofitted aircraft undertakes first hydrogen flight